TwinRoII
press TRPW-15XX
Maintenance
instructions
双辊压榨洗浆机TRPW-15XX说明书
机器：
这些是关于美卓造纸机械（松兹瓦尔）脱水压榨TRPW-15XX洗浆机的保养说明书。
类型名称： TRPW-15XX
制造商： 美卓纸造机械（松兹瓦尔）有限公司
SE-851 94 松兹瓦尔
瑞典
电话
+4660-165000
传真
+46-60-165500
出版商/版权： 2000美卓造纸机械（松兹瓦）有限公司
登记号： 510 M 2000 270-00
版本： A
Preface
前言
These
maintenance instructions deals with the Metso Paper Sunds-vall AB dewatering
press TRPW-15XX.
这些是有关美卓造纸机械（松兹瓦尔）有限公司脱水挤压式洗浆机TRPW-15XX的说明书。
The machine
is intended for dewatering of pulp.
此机器用于浆的脱水。
Any
other use is prohibited without written permission from Metso Paper Sundsvall.
没获得美卓造纸机械（松兹瓦尔）书面允许情况下，禁止用于其它用途。
Only
personnel trained for the purpose may operate and perform maintenance work on
the machine.
只有受过操作和保养培训的人才能操作机器和在机器上执行保养工作。
Before
starting any work on the machine, carefully read the "Safety
regulations" .
在此机器上开始工作之前，仔细阅读“安全守则”。
The instructions are
intended to assist you in taking care of the machine. Strictly follow the
instructions for lubrication and pre-ventive maintenance. This will extend the
service life of the machine and minimize the costs of repairs and downtime.
此说明书旨在协助您维护这台机器。严格遵循有关润滑和预防性保养的说明。这将延长机器服务寿命并将维修费用和停机时间降到最低。
If you need further
information, please do not hesitate to get in touch with Metso Paper Sundsvall
AB. You will find the address, telephone and fax numbers on the preceding page.
如果您想获得更多信息，请立即与美卓造纸机械（松兹瓦尔）联络。您将在之前页面上找到地址，电话和传真号码。
Contents
内容
Safety regulations …………………….……………………………………1
安全守则 ………………………………………………………………………1
Description
of warning labels……………………...………………………………………1
警告标示的描述
General
safety precautions
通用的安全事项
Maintenance
and inspection
保养和检查
Before
starting any work
开始任何工作之前
Scaffolds
手脚架
Cleaning
清洁
Lifting
升降
Oil
油
Lighting
照明
Operation
操作
Spare
parts
备件
Quenching
of chemical residuals
化学残留物淬熄
Technical
Description 4
技术描述
Press
design
压榨机设计
Press
drivel hydraulic system
压榨机驱动/液压系统
Synchronizing
unit/gear wheels
同步单元/齿轮
Pre-breaker
screw with doctors
带刮刀的预碎机螺旋桨
Operation
of pre-breaker screw
预碎机螺旋桨操作
Function
功能
Function
chart
功能图
Preventive
maintenance
预防性保养
General
总则
Flushing of the rolls
辊的冲洗
Lubrication
instructions
润滑说明
Lubrication
roll bearings
润滑滚动轴承
Oil
A- Roll bearings
A辊轴承注油
Change
of oil in roll bearing when the press is new or when a new bearing has been
mounted
压榨部轴承是新的或安装新轴承时，更换滚动轴承内的油
Lubrication
of bearing seals
轴承密封件润滑
Lubrication
of bearing seals for the first time or after repairs
轴承密封件第一次或维修后润滑
Lubrication
of bearing - pre-breaker
轴承润滑——预碎机
Lubrication
of reduction gear
减速齿轮润滑
Lubrication
of hydraulic unit
液压单元润滑
Lubrication
electric motors
电动机润滑
Lubrication
of hydraulic motor Compact CB
小型液压马达润滑
Lubrication
of synchronizing unit/gear wheels
同步单元/齿轮润滑
Specification,
standard greases
规范，标准润滑脂
Functional
checks
功能检验
Longitudinal
seals
纵向密封
Reducing
valves
减压阀
Safety
valves
安全阀
Contact
and wear of longitudinal seals against the rolls
辊子和纵向密封的接触和对密封的磨损
End
seals
端部密封
Bearing
housing slide and limit switch
滑动轴承箱和限制开关
Vat
pressure transducer
vat（瓮）压力传感器
Central
part
中心部
Pre-breaker
screw
预碎机螺旋桨
Hydraulic
system
液压系统
Maintenance
保养
General
总则
Assembly
checks
集中检查
Cleaning
清洁
Seals
around the rolls
辊子周围的密封
Doctor
blades
刮刀刀刃
Tubes
and hoses
各类管子
Roll
bearings
辊子轴承
Roll
bearing seals
辊子轴承密封
Roll
shafts
辊轴
Pre-
breaker screw and reduction gear
预碎机螺旋桨和减速齿轮
Synchronizing
unit/gear wheels
同步单元/齿轮
Safety
equipment
安全设备
Hydraulic
system
液压系统
Hoods
防护罩
Dismounting
of hoods
拆卸防护罩
Mounting
of hoods
安装防护罩
Pre-breaker
screw with doctors
带刮刀的预碎机螺旋桨
Dismounting
and mounting of pre-breaker screw
拆卸和安装预碎机螺旋桨
Dismounting
of pre-breaker screw
拆卸预碎机螺旋桨
Mounting
of pre-breaker screw
安装预碎机螺旋桨
Doctors
刮刀
Replacement
of doctor blades
刮刀刀刃更换
Adjustment
of doctor blades
刮刀刀刃调整
Checking
of doctor blades
刮刀刀刃检查
V-belt
transmission
V带传动
Replacement
of bearings, pre-breaker
轴承的更换，预碎机
Disassembly
of bearings, pre-breaker
轴承拆卸，预碎机
Cleaning
清洁
Assembly
of bearings, pre-breaker screw
预碎机螺旋桨，轴承拆卸
Replacement
of stub shafts on the pre-breaker screw
预碎机螺旋桨短轴更换
Seals
round the rolls
辊子周围密封
Longitudinal
roll seals
纵向辊子密封
Dismounting
of longitudinal roll seal
纵向辊密封拆卸
Checking
and replacement of longitudinal roll seal
纵向辊密封检查和更换
Mounting
of longitudinal roll seal
纵向辊密封安装
End
seals
端部密封
Dismantling
end seals
端部密封的拆卸
Mounting
of end seal
端部密封安装
Replacement
of hose
管件更换
Central
part with lifting system
升降系统中心部位
Lowering
the central part
降低中心部位
Raising
the central part
升高中心部位
Replacement
of seals between the central part and the frame
框架和中心部位间密封更换
Replacement
of seal between frame and central part
框架和中心部位间密封更换
Replacement
of seals in the column guide
立柱中密封更换
Venting
of hydraulic cylinders after replacing the seals in the column guide
更换立柱中密封后，液压缸排气
Hydraulic
motors and torque arms
液压马达和转矩臂
Dismounting
of hydraulic motors
液压马达拆卸
Dismounting
of hydraulic motors with hydraulic shrink disc
用机械收缩盘拆卸液压马达
Dismounting
of hydraulic motors with hydraulic shrink disc
用液压收缩盘拆卸液压马达
Mounting
of hydraulic motors
液压马达安装
Mounting
of hydraulic motors with mechanical shrink disc
用机械收缩盘安装液压马达
Mounting
of hydraulic motors with hydraulic shrink disc
用液压收缩盘安装液压马达
Final
mounting of hydraulic motors
液压马达最终安装
Speed
transmitter
速度传感器
Dismounting
of speed transmitter: Compact motor
速度传感器拆卸：小型马达
Mounting
of speed transmitter: Compact motor
速度传感器安装：小型马达
Roll
nip (A-nip)
辊隙（A-隙）
Rolls
with bearings
辊隙（A隙）的调整
Dismounting
of rolls
带轴承辊子
Mounting
of rolls
辊子拆卸
Edge
ring on the roll
辊子安装
Retightening
of screws for the roll edge ring
辊子边上卡簧重新紧固
New
or renovated roll
重新加固辊子卡簧的螺丝
Simplified
replacement of bearings in press
新辊或翻新辊子
Removal
of roll bearings
压榨部轴承简化更换
Mounting
of roll bearings
辊子轴承安装
Drivning
up of spherical bearing
球面轴承抬高
Drivning
up of CarbTKbearing
卡渤(Carb)轴承抬高
Final
assembly of roll bearing
辊子轴承最后总装
Dismounting
and mounting of gear wheels
齿轮拆卸和安装
Dismounting
of gear wheels
齿轮拆卸
Mounting
of gear wheels
齿轮安装
Dismounting
and mounting of sealing table
密封盘拆卸和安装
Dismounting
of sealing table
密封盘拆卸
Mounting
of sealing table
密封盘安装
Shower
pipe
喷淋管道
Replacement
of band nozzles
带喷嘴更换
Replacement
of brushes
刷子更换
Adjustment
of shower function
喷淋功能调整
Dismounting
and mounting of rotary actuator
旋转驱动器拆卸和安装
Safety
equipment
保护装置
Safety
device to prevent too high line load
防止管路负荷过高的保护装置
Safety
device to prevent too high vat pressure
防止vat（瓮）压力过高的保护装置
Safety
device to prevent too high hydraulic pressure (torque).
防止液压压力（转矩）过高的保护装置
Safety
device to prevent low rotation speed on the pre-breaker screw
防止预碎机螺旋桨转速过低的保护装置
Technical data
技术数据
Tightening
torques
拧紧力矩
Lubrication
quantity
润滑量
Weights
重量
Safety
regulations
安全规程
Description of
warning labels
警告标示的描述
This
instruction manual contains warnings. Depending on the likelihood of occurrence
and the severity of injury or damage, the warnings are defined as follows:
本说明书保护警告。根据发生可能性和伤害或损坏严重性，警告定义如下：
危险！
危险用来指出危害存在，如果忽略警告，它将导致严重身体伤害，死亡和/或实质财产损伤。
警告！
警告用来指出危害存在，如果忽略警告，它会导致严重身体伤害，死亡和/或实质财产损伤。
警示！
警示用来指出危害存在，如果忽略警告的话，它会导致身体伤害和/或实质财产损伤。
重要技术信息如下所示：
说明！
说明用来给出重要技术信息。如果忽略说明，将存在机器损害风险。
General safety
precautions
通用安全事项
Maintenance and
inspection
保养和检查
To
avoid severe personal injuries it is of utmost importance to read the following
safety regulations before carrying out any work on the machine.
为避免严重个人伤害，在机器上执行任何工作之前阅读下列安全守则是至关重要的。
Before starting
any work
开始任何工作之前
Turn
off the pulp supply to the press.
——关掉通往压榨部的浆料供给。
Make
sure that the electric motors on the hydraulic unit and the electric motor on
the pre-breaker have been disconnected so that they cannot be started
unintentionally. It is not allowed to reconnect the motors without permission
from the person who is responsible for the maintenance work on the machine.
——确保液压单元和预碎机上电动机都已断开连接以便它们不会被偶然启动。没获得机台
上保养负责人许可，不允许重新将马达通电。
Signs
showing that work is going on shall be placed close to the locked disconnector.
——显示正在工作中标示应放在靠近锁定切断开关的地方。
Scaffolds
手脚架
Do not climb on the
machine. Falling down from a compara-tively low height can cause severe
injuries. Use a working platform or scaffolds adapted to the work to be done.
——不要攀爬到机器上。从相对较低高度坠落会导致严重伤害。使用一个适合所做工作的工作平台或手脚架。
Cleaning
清洁
Keep
the work place clean! Pulp and hydraulic oil on the floor can cause accidents
caused by slippery conditions.
——保持工作场所清洁！地面上浆和液压油会由于湿滑条件导致事故。
Lifting
升降
Lifted parts can fall
down or start to swing, thereby causing personal injuries. Parts can get stuck
and then be suddenly released when the lifting force is increased.
——升降部件会坠落或开始摇摆，从而造成人身伤害。当提升力增大时，部件可能会卡住然后脱落。
The lifting equipment
must have sufficient capacity. Check the weight of the parts to be lifted in
section "Technical data".
升降设备必须有足够载荷。从“技术数据”部分核对要提升的部件重量。
Oil When coming in contact with the skin,
many types of oil can cause skin irritation and allergic reactions.
油 与皮肤接触时，许多类型的油会对皮肤造成刺激和过敏反应。
Always
use protective gloves when working with different types of oiL Wash away any
oil that has been in contact with your skin.
——与不同类型的油接触时，佩戴防护手套。洗掉任何和皮肤接触的油。
Lighting When performing maintenance work on the
machine, make sure that there is light enough to avoid personal injury.
照明 在机器上执行保养工作时，确保该区域有足够照明，以避免个人伤害。
Operation The machine
is part of a process that can be arranged and controlled in different ways.
Instructions how to run the machine in produc-tion should be presented in its
context in the process. For more detailed information about operation we refer
to the documentation for the process and process control.
操作 这台机器是可以从不同的方式控制和准备过程的一部分。如何操作机器生产的说明应该呈现在该过程中的前后关系。想获得更多关于操作的详细信息，请参考关于过程和过程控制文件。
Never
manually operate actuators or control equipment with-out being in every respect
aware of the consequences.
——未从各个方面认识到问题严重后果情况下，不允许手动操作驱动器或控制设备。
Spare parts Presses with the designation
"SMO" or "SL" are made for use in bleach plants and are
therefore manufactured of special corrosion resistant material. Check that only
spare parts of correct material are used for maintenance and repair works.
Parts of incorrect material can by corrosion become weaker and break, which in
tum can cause personal injury and machine damages.
备件 有着“SMO”或“SL”名称的压力机特制来漂白植物，因此它们是用特殊抗腐蚀材料制造的。核对以确认保养和维修工作中只使用正确材料备品。使用不正确材料的部件会因腐蚀而变弱，容易破裂，反之导致人身伤害和设备损坏。
To fulfil the guarantee
undertakings of Metso Paper Sundsvall AB only original parts or spare parts
recommended by Metso Paper Sundvall AB may be used for repair and maintenance
work.
——为保证履行美卓造纸机械（松兹瓦尔）担保承诺，在维修和保养工作中仅使用原部件或美卓造纸机械（松兹瓦尔）推荐备品。
