美卓洗浆机说明书:翻译文库文章浏览

TwinRoII

press TRPW-15XX

Maintenance

instructions

双辊压榨洗浆机TRPW-15XX说明书

机器：

这些是关于美卓造纸机械（松兹瓦尔）脱水压榨TRPW-15XX洗浆机的保养说明书。

类型名称： TRPW-15XX

制造商：美卓纸造机械（松兹瓦尔）有限公司

SE-851 94 松兹瓦尔

瑞典

电话

+4660-165000

传真

+46-60-165500

出版商/版权： 2000美卓造纸机械（松兹瓦）有限公司

登记号： 510 M 2000 270-00

版本： A

Preface

前言

These

maintenance instructions deals with the Metso Paper Sunds-vall AB dewatering

press TRPW-15XX.

这些是有关美卓造纸机械（松兹瓦尔）有限公司脱水挤压式洗浆机TRPW-15XX的说明书。

The machine

is intended for dewatering of pulp.

此机器用于浆的脱水。

Any

other use is prohibited without written permission from Metso Paper Sundsvall.

没获得美卓造纸机械（松兹瓦尔）书面允许情况下，禁止用于其它用途。

Only

personnel trained for the purpose may operate and perform maintenance work on

the machine.

只有受过操作和保养培训的人才能操作机器和在机器上执行保养工作。

Before

starting any work on the machine, carefully read the "Safety

regulations" .

在此机器上开始工作之前，仔细阅读“安全守则”。

The instructions are

intended to assist you in taking care of the machine. Strictly follow the

instructions for lubrication and pre-ventive maintenance. This will extend the

service life of the machine and minimize the costs of repairs and downtime.

此说明书旨在协助您维护这台机器。严格遵循有关润滑和预防性保养的说明。这将延长机器服务寿命并将维修费用和停机时间降到最低。

If you need further

information, please do not hesitate to get in touch with Metso Paper Sundsvall

AB. You will find the address, telephone and fax numbers on the preceding page.

如果您想获得更多信息，请立即与美卓造纸机械（松兹瓦尔）联络。您将在之前页面上找到地址，电话和传真号码。

Contents

内容

Safety regulations …………………….……………………………………1

安全守则 ………………………………………………………………………1

Description

of warning labels……………………...………………………………………1

警告标示的描述

General

safety precautions

通用的安全事项

Maintenance

and inspection

保养和检查

Before

starting any work

开始任何工作之前

Scaffolds

手脚架

Cleaning

清洁

Lifting

升降

Oil

油

Lighting

照明

Operation

操作

Spare

parts

备件

Quenching

of chemical residuals

化学残留物淬熄

Technical

Description 4

技术描述

Press

design

压榨机设计

Press

drivel hydraulic system

压榨机驱动/液压系统

Synchronizing

unit/gear wheels

同步单元/齿轮

Pre-breaker

screw with doctors

带刮刀的预碎机螺旋桨

Operation

of pre-breaker screw

预碎机螺旋桨操作

Function

功能

Function

chart

功能图

Preventive

maintenance

预防性保养

General

总则

Flushing of the rolls

辊的冲洗

Lubrication

instructions

润滑说明

Lubrication

roll bearings

润滑滚动轴承

Oil

A- Roll bearings

A辊轴承注油

Change

of oil in roll bearing when the press is new or when a new bearing has been

mounted

压榨部轴承是新的或安装新轴承时，更换滚动轴承内的油

Lubrication

of bearing seals

轴承密封件润滑

Lubrication

of bearing seals for the first time or after repairs

轴承密封件第一次或维修后润滑

Lubrication

of bearing - pre-breaker

轴承润滑——预碎机

Lubrication

of reduction gear

减速齿轮润滑

Lubrication

of hydraulic unit

液压单元润滑

Lubrication

electric motors

电动机润滑

Lubrication

of hydraulic motor Compact CB

小型液压马达润滑

Lubrication

of synchronizing unit/gear wheels

同步单元/齿轮润滑

Specification,

standard greases

规范，标准润滑脂

Functional

checks

功能检验

Longitudinal

seals

纵向密封

Reducing

valves

减压阀

Safety

valves

安全阀

Contact

and wear of longitudinal seals against the rolls

辊子和纵向密封的接触和对密封的磨损

End

seals

端部密封

Bearing

housing slide and limit switch

滑动轴承箱和限制开关

Vat

pressure transducer

vat（瓮）压力传感器

Central

part

中心部

Pre-breaker

screw

预碎机螺旋桨

Hydraulic

system

液压系统

Maintenance

保养

General

总则

Assembly

checks

集中检查

Cleaning

清洁

Seals

around the rolls

辊子周围的密封

Doctor

blades

刮刀刀刃

Tubes

and hoses

各类管子

Roll

bearings

辊子轴承

Roll

bearing seals

辊子轴承密封

Roll

shafts

辊轴

Pre-

breaker screw and reduction gear

预碎机螺旋桨和减速齿轮

Synchronizing

unit/gear wheels

同步单元/齿轮

Safety

equipment

安全设备

Hydraulic

system

液压系统

Hoods

防护罩

Dismounting

of hoods

拆卸防护罩

Mounting

of hoods

安装防护罩

Pre-breaker

screw with doctors

带刮刀的预碎机螺旋桨

Dismounting

and mounting of pre-breaker screw

拆卸和安装预碎机螺旋桨

Dismounting

of pre-breaker screw

拆卸预碎机螺旋桨

Mounting

of pre-breaker screw

安装预碎机螺旋桨

Doctors

刮刀

Replacement

of doctor blades

刮刀刀刃更换

Adjustment

of doctor blades

刮刀刀刃调整

Checking

of doctor blades

刮刀刀刃检查

V-belt

transmission

V带传动

Replacement

of bearings, pre-breaker

轴承的更换，预碎机

Disassembly

of bearings, pre-breaker

轴承拆卸，预碎机

Cleaning

清洁

Assembly

of bearings, pre-breaker screw

预碎机螺旋桨，轴承拆卸

Replacement

of stub shafts on the pre-breaker screw

预碎机螺旋桨短轴更换

Seals

round the rolls

辊子周围密封

Longitudinal

roll seals

纵向辊子密封

Dismounting

of longitudinal roll seal

纵向辊密封拆卸

Checking

and replacement of longitudinal roll seal

纵向辊密封检查和更换

Mounting

of longitudinal roll seal

纵向辊密封安装

End

seals

端部密封

Dismantling

end seals

端部密封的拆卸

Mounting

of end seal

端部密封安装

Replacement

of hose

管件更换

Central

part with lifting system

升降系统中心部位

Lowering

the central part

降低中心部位

Raising

the central part

升高中心部位

Replacement

of seals between the central part and the frame

框架和中心部位间密封更换

Replacement

of seal between frame and central part

框架和中心部位间密封更换

Replacement

of seals in the column guide

立柱中密封更换

Venting

of hydraulic cylinders after replacing the seals in the column guide

更换立柱中密封后，液压缸排气

Hydraulic

motors and torque arms

液压马达和转矩臂

Dismounting

of hydraulic motors

液压马达拆卸

Dismounting

of hydraulic motors with hydraulic shrink disc

用机械收缩盘拆卸液压马达

Dismounting

of hydraulic motors with hydraulic shrink disc

用液压收缩盘拆卸液压马达

Mounting

of hydraulic motors

液压马达安装

Mounting

of hydraulic motors with mechanical shrink disc

用机械收缩盘安装液压马达

Mounting

of hydraulic motors with hydraulic shrink disc

用液压收缩盘安装液压马达

Final

mounting of hydraulic motors

液压马达最终安装

Speed

transmitter

速度传感器

Dismounting

of speed transmitter: Compact motor

速度传感器拆卸：小型马达

Mounting

of speed transmitter: Compact motor

速度传感器安装：小型马达

Roll

nip (A-nip)

辊隙（A-隙）

Rolls

with bearings

辊隙（A隙）的调整

Dismounting

of rolls

带轴承辊子

Mounting

of rolls

辊子拆卸

Edge

ring on the roll

辊子安装

Retightening

of screws for the roll edge ring

辊子边上卡簧重新紧固

New

or renovated roll

重新加固辊子卡簧的螺丝

Simplified

replacement of bearings in press

新辊或翻新辊子

Removal

of roll bearings

压榨部轴承简化更换

Mounting

of roll bearings

辊子轴承安装

Drivning

up of spherical bearing

球面轴承抬高

Drivning

up of CarbTKbearing

卡渤(Carb)轴承抬高

Final

assembly of roll bearing

辊子轴承最后总装

Dismounting

and mounting of gear wheels

齿轮拆卸和安装

Dismounting

of gear wheels

齿轮拆卸

Mounting

of gear wheels

齿轮安装

Dismounting

and mounting of sealing table

密封盘拆卸和安装

Dismounting

of sealing table

密封盘拆卸

Mounting

of sealing table

密封盘安装

Shower

pipe

喷淋管道

Replacement

of band nozzles

带喷嘴更换

Replacement

of brushes

刷子更换

Adjustment

of shower function

喷淋功能调整

Dismounting

and mounting of rotary actuator

旋转驱动器拆卸和安装

Safety

equipment

保护装置

Safety

device to prevent too high line load

防止管路负荷过高的保护装置

Safety

device to prevent too high vat pressure

防止vat（瓮）压力过高的保护装置

Safety

device to prevent too high hydraulic pressure (torque).

防止液压压力（转矩）过高的保护装置

Safety

device to prevent low rotation speed on the pre-breaker screw

防止预碎机螺旋桨转速过低的保护装置

Technical data

技术数据

Tightening

torques

拧紧力矩

Lubrication

quantity

润滑量

Weights

重量

Safety

regulations

安全规程

Description of

warning labels

警告标示的描述

This

instruction manual contains warnings. Depending on the likelihood of occurrence

and the severity of injury or damage, the warnings are defined as follows:

本说明书保护警告。根据发生可能性和伤害或损坏严重性，警告定义如下：

危险！

危险用来指出危害存在，如果忽略警告，它将导致严重身体伤害，死亡和/或实质财产损伤。

警告！

警告用来指出危害存在，如果忽略警告，它会导致严重身体伤害，死亡和/或实质财产损伤。

警示！

警示用来指出危害存在，如果忽略警告的话，它会导致身体伤害和/或实质财产损伤。

重要技术信息如下所示：

说明！

说明用来给出重要技术信息。如果忽略说明，将存在机器损害风险。

General safety

precautions

通用安全事项

Maintenance and

inspection

保养和检查

To

avoid severe personal injuries it is of utmost importance to read the following

safety regulations before carrying out any work on the machine.

为避免严重个人伤害，在机器上执行任何工作之前阅读下列安全守则是至关重要的。

Before starting

any work

开始任何工作之前

Turn

off the pulp supply to the press.

——关掉通往压榨部的浆料供给。

Make

sure that the electric motors on the hydraulic unit and the electric motor on

the pre-breaker have been disconnected so that they cannot be started

unintentionally. It is not allowed to reconnect the motors without permission

from the person who is responsible for the maintenance work on the machine.

——确保液压单元和预碎机上电动机都已断开连接以便它们不会被偶然启动。没获得机台

上保养负责人许可，不允许重新将马达通电。

Signs

showing that work is going on shall be placed close to the locked disconnector.

——显示正在工作中标示应放在靠近锁定切断开关的地方。

Scaffolds

手脚架

Do not climb on the

machine. Falling down from a compara-tively low height can cause severe

injuries. Use a working platform or scaffolds adapted to the work to be done.

——不要攀爬到机器上。从相对较低高度坠落会导致严重伤害。使用一个适合所做工作的工作平台或手脚架。

Cleaning

清洁

Keep

the work place clean! Pulp and hydraulic oil on the floor can cause accidents

caused by slippery conditions.

——保持工作场所清洁！地面上浆和液压油会由于湿滑条件导致事故。

Lifting

升降

Lifted parts can fall

down or start to swing, thereby causing personal injuries. Parts can get stuck

and then be suddenly released when the lifting force is increased.

——升降部件会坠落或开始摇摆，从而造成人身伤害。当提升力增大时，部件可能会卡住然后脱落。

The lifting equipment

must have sufficient capacity. Check the weight of the parts to be lifted in

section "Technical data".

升降设备必须有足够载荷。从“技术数据”部分核对要提升的部件重量。

Oil When coming in contact with the skin,

many types of oil can cause skin irritation and allergic reactions.

油与皮肤接触时，许多类型的油会对皮肤造成刺激和过敏反应。

Always

use protective gloves when working with different types of oiL Wash away any

oil that has been in contact with your skin.

——与不同类型的油接触时，佩戴防护手套。洗掉任何和皮肤接触的油。

Lighting When performing maintenance work on the

machine, make sure that there is light enough to avoid personal injury.

照明在机器上执行保养工作时，确保该区域有足够照明，以避免个人伤害。

Operation The machine

is part of a process that can be arranged and controlled in different ways.

Instructions how to run the machine in produc-tion should be presented in its

context in the process. For more detailed information about operation we refer

to the documentation for the process and process control.

操作这台机器是可以从不同的方式控制和准备过程的一部分。如何操作机器生产的说明应该呈现在该过程中的前后关系。想获得更多关于操作的详细信息，请参考关于过程和过程控制文件。

Never

manually operate actuators or control equipment with-out being in every respect

aware of the consequences.

——未从各个方面认识到问题严重后果情况下，不允许手动操作驱动器或控制设备。

Spare parts Presses with the designation

"SMO" or "SL" are made for use in bleach plants and are

therefore manufactured of special corrosion resistant material. Check that only

spare parts of correct material are used for maintenance and repair works.

Parts of incorrect material can by corrosion become weaker and break, which in

tum can cause personal injury and machine damages.

备件有着“SMO”或“SL”名称的压力机特制来漂白植物，因此它们是用特殊抗腐蚀材料制造的。核对以确认保养和维修工作中只使用正确材料备品。使用不正确材料的部件会因腐蚀而变弱，容易破裂，反之导致人身伤害和设备损坏。

To fulfil the guarantee

undertakings of Metso Paper Sundsvall AB only original parts or spare parts

recommended by Metso Paper Sundvall AB may be used for repair and maintenance

work.